“APD provides top-tier tolling solutions in the USA, with a friendly and professional staff dedicated to supporting small businesses.”
— Le Herbe
Le Herbe was established in 2014 and has grown to be a pioneer in cannabis innovation. The company specializes in creating water-soluble THC products, including beverages and powders. Their competitive advantage lies in their proprietary nanoemulsion technology, which enables faster absorption and more targeted effects for consumers.
The Challenge
In 2021, founder Jay Grillo faced a critical technology gap in his production process. While Le Herbe had perfected its nano-emulsion CBD formulations, the company was on the lookout for the right technology for drying the product, with the capability to handle these non-negotiable requirements:
- Particle size range within 25-50μm
- Preservation of product solubility characteristics
- High-yield production for premium, high-value products
- Compatibility with delicate nano-emulsion formulations
Grillo tested multiple drying technologies but struggled to find a solution that could meet all of these demanding specifications without compromising product quality or yield.
APD’s Approach
Advanced Powder Dynamics stepped in to address Le Herbe’s unique challenges. Recognizing the specialized nature of Le Herbe’s nano-emulsion CBD products, we utilized our DA-5 dryer system to perform small-scale test runs. This approach allowed for:
- Precise evaluation of the technology’s compatibility with Le Herbe’s formulations
- A rapid transition from testing to small-scale production
- Minimal risk exposure during the evaluation phase
- Quick validation of particle size retention and solubility preservation
The Impact
The collaboration proved to be a success, with APD’s technology meeting Le Herbe’s stringent requirements. This partnership has evolved into an ongoing relationship where APD continues to support Le Herbe with ongoing product development and low-volume production. Together, we have achieved consistent stability and solubility in nano-emulsion CBD powders, enabling Le Herbe to continue leading in cannabis beverage innovation.
Learn how Advanced Powder Dynamics can support your contract and toll spray drying needs. Contact us or call (928) 492-4040.
William West, a Harvard MBA, has a proven track record of scaling businesses, having expanded HID Global Corporation’s revenue from $200 million to $1 billion through strategic acquisitions. As Co-founder, CFO, and COO at ACRE, LLC, he transformed the company into a $350 million global leader. His vision now drives Tesseract Life Sciences’ mission to redefine health with science-backed innovations.