Find out why Advanced Powder Dynamics is your next liquid to powder solutions partner.

Particle Size Reduction Services

Want your powder formulation to have better precision and performance? At Advanced Powder Dynamics, we combine our expertise in powder particle engineering and advanced spray drying to provide precision-driven particle size reduction services. Backed by our proprietary Dynamic Atomization Technology, we produce finer and more uniform particles that meet your formulation, application, and delivery system needs. 

From R&D to full-scale production, our bespoke solution is scalable to different volumes. Regardless of your requirement, we produce high-quality specialty powders that meet your specifications for consistency and precision.

Why Particle Size Matters

In many advanced formulations, smaller particle sizes are a crucial requirement for improving the efficacy and efficiency of the product. When developing powder solutions, industries opt for particle size reduction to enhance:

  • Solubility – for faster and complete dissolution
  • Bioavailability – for better absorption and efficacy
  • Uniformity – for consistent distribution of chemical components across batches
  • Consistency – for product reliability and predictability
  • Reactivity – for efficient interaction

Why Choose APD?

At Advanced Powder Dynamics, we bring more than 25 years of expertise to redefine spray drying for particle size reduction. Because particle size has a direct effect on powder performance, our patented Dynamic Atomization Technology provides a more focused and controlled environment for particle formation. This means smaller and uniform powder particles, produced as per the needs of your application.

Here’s what sets us apart:

  • Dynamic atomization for precise particle formation
  • Finer and uniform particle sizes
  • Customizable nozzles and processing parameters
  • Formulation integrity and performance
  • Comprehensive QMS and regulatory compliance
  • Certified Organic, Halal (ISA), and Kosher (OU)
  • Process validation, traceability, and monitoring
  • Continuous R&D for process optimization

 

Get consistent and reliable formulation in every batch with access to our latest technology. 

See APD in Action

Nalco sought out APD’s research and development team to help design a complete polymer solution, from initial particle engineering to full-scale production, to support Nalco’s critical work in industrial water management.

Drop of water close-up on a black background. Copy space. 3d rendering.
Optimization Drying Trials

Customizable To Your Needs

We understand that each particle formulation has its unique requirements, requiring more than a one-size-fits-all approach. That is why our team will work closely with you to understand the specifications of your ingredients. Our Dynamic Atomization Technology provides precise control over process parameters that directly influence droplet formation and particle size. These include atomization, kinetic energy applied, drying time, and control. Specific configurations based on product type, viscosity, and solids concentration can be applied to achieve particle objectives. Our variable non-pressurized nozzle configurations and adjustable atomization energy, combined with in-process adjustable pressures and nozzle positions, support achieving the exact particle size and distribution customers require. 

Our in-house team of experts can help you:

  • Optimize feed formulation for better particle breakdown
  • Adjust atomization parameters to meet precise size specifications
  • Fine-tune process parameters to ensure uniform particle morphology

Industries We Serve

Our particle size reduction service supports applications across a wide range of industries, including:

Partner With Us for Advanced Particle Size Reduction

Achieve the full potential of your powder particle formulation with our particle size reduction service. Whatever the requirement, APD’s advanced technology produces finely controlled powders that maintain formulation integrity while improving dissolution, absorption, and overall effectiveness, supporting your product’s success in the market.

To learn more about our particle size reduction services, contact us or call (928) 492-4040.

Our R&D team is well-equipped to produce high-quality supplements and nutraceuticals