“Emulsion polymers can be very tricky to convert to powder form. At Advanced Powder Dynamics, I encountered a partner who would work with me through those challenges.”
— Andy Spears, R&D Manager
Mallard Creek Polymers is a leading name in water-based emulsion polymer manufacturing, with a 60-year legacy. The company specializes in developing new latex polymers to fit specific requirements for various applications across industries.
The Challenge
The company aimed to create a free-flowing, non-caking polymer powder product with very specific requirements. The major challenge with converting an emulsion polymer into powder is the expectation that when water is added back, it returns to its original latex form. Their initial lab samples yielded almost no powder at all.
APD’s Approach
Advanced Powder Dynamics collaborated with Mallard Creek Polymers to work through the challenges of developing a high-quality polymer powder. APD’s approach included applying proprietary DAT drying technology, which includes different atomization nozzle types and atomization and particle size options.
The Impact
APD successfully created a free-flowing, non-caking polymer powder with uniform and small particle sizes (D50 of 10 to 20 microns). When placed back in water, the powder substantially returned to the original latex particle distribution (around 200 nm).
Learn how Advanced Powder Dynamics can support your contract and toll spray drying needs. Contact us or call (928) 492-4040.
William West, a Harvard MBA, has a proven track record of scaling businesses, having expanded HID Global Corporation’s revenue from $200 million to $1 billion through strategic acquisitions. As Co-founder, CFO, and COO at ACRE, LLC, he transformed the company into a $350 million global leader. His vision now drives Tesseract Life Sciences’ mission to redefine health with science-backed innovations.